Blown Film, Plastic Pellets Recycling Equipment, Plastic Film Washing Unit, All Extrusion Lines
24hr automatic operation plastic waste recycling equipment was built after 2 years of transformation by YE I
With acceptable range of Melt Flow Index, low-friction, low-wear plastic and no fish eye after using the recycled plastic pellets to make plastic film, and 500kg per hour production, YE I was selected to became the only supplier of plastic waste recycling equipment to a Japanese integrated chemical industry group company with business in 25 countries and regions worldwide and specialized in making plastic film for electronic products.
Plastic pellets produced by a waste recycling machine have to meet certain standards. Once passed, a certification from the company is received. Of course, not every supplier met the requirements. YE I's seasoned experience allowed them to keep adjusting the machine, the speed and the temperature, until the quality of plastic resin is qualified.
Here's the procedure of the selection process: the Japanese company received test data of plastic sheets, brought the plastic sheets to YE I and other suppliers for production, brought produced plastic pellets for re-production in Japan, tested the quality of the plastic sheets with data comparison, such as MI, fish-eye, strength, impact and weight evaluations.
As a result, YE I passed the tests and the client ordered four waste recycling equipments for their plant in Taiwan. There are two plastic film production lines and each line is equipped with two plastic waste recycling machines.
The Japanese client asked for 100% automatic plastic recycling machines. At the beginning, YE I designed a machine that requires assistance from one staff, however, that wasn't good enough. Thus YE I modified the waste recycling machine to become an auto-detect machine, which allows being absent after set up.
"There were 5 of us in the competition, basically they would reproduce plastic films using the pellets made by your pelletizing systems, and the quality of the film has to certified, which was created by TAF. The film was requested to be pure without any defects." said a sales manager of YE I.
said Mr. Lin, the sales manager of YE I.
The plastic granules from YE I's plastic waste recycling machinery will be used for plastic sheets' manufacturing, and the sheets are used for cutting edge products including optical films, electronics film, packaging films, decorative films, solar cells, etc. Therefore, plastic resins were tested by a team of staff from the headquarters in Japan, on the basis of their qualifications, including tensile, compression, peel and COF tests. That is, no fisheyes, contamination, bumps or stretches on a meter. In addition, if there is a fisheye in a meter, the size is regulated.
|Max. productivity (per hour)||PP||500kg|
|Total power consumption||292kw|
|Total weight machine||12500kg|
|Shredding unit||Shredder drum dia. (m/m)||1000Ø|
|Sheredding knives||4 for rotary|
|17 for stationary|
|Extruder||Type||Non-vented or vented type, depending on the material property|
|Screw diameter (m/m)||120Ø|
|Barrel cooling||By air|
|Temperature control zone||1/4HP blower*5|
|Main driving motor||175HP AC|
|Screen changer||Type||Hydraulic operative device with 2 cylinders and non-stop machine running design not to make any interference to machine output|
|Temperature control zone||1|
|Die & pelletizer||Die type||Circular shape extrusion die|
|Pelletizer type||Die-face type relletizing unit|
|Temperature control zone||1|
|Cooling unit (vibrating dryer)||Type||By water|
|Water trough dimensions (m/m)||3615*700*471|
|Vibration motor or centrifuge||1/4HP*4|
|Conveyor for waste||Type||Rubber band type conveyor device|
|Machine dimension (L*W*H)(m/m)||12000*5820*4200|
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